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Written by Deb Kingsbury
Living on a 36-acre off-grid property in northern Arizona, Deb and her husband Jeremy embrace sustainable living through solar power, rainwater harvesting, and a passive solar home built with recycled polystyrene block. They also cultivate food in raised beds and a greenhouse. Deb, who previously homesteaded on the East Coast, is an avid hiker and backpacker, a long-time search and rescue volunteer, and a freelance editor and writer with two published novels.
A DIY Guide to Sourcing & Salvaging Wooden Pallets
If you're as passionate about sustainable living as we are, you know that repurposing wooden pallets can be a game-changer for keeping your creative and functional projects on the inexpensive and even free side.
Today, we're diving into the nitty-gritty of taking apart and preparing pallets for reuse, repurposing, and upcycling. Whether you're dealing with one pallet, a handful, or a pallet-filled workshop, these tips are for you.
The Simple Tools of the Pallet Reclamation Trade
Let's start with the basics. For a small number of pallets, all you need are a few simple tools you might already have on hand: a short pry bar, a hammer, and some work gloves (you know, for splinter prevention). First, inspect the pallet for loose nails and remove them. Then, use the pry bar and lift the slats away from the frame.
How To Take Pallets Apart
Preserving pallet wood intact can be tricky, especially when it’s been sitting out in the elements for a while—but fear not! It just takes a little finesse and some elbow grease, along with a drop of luck. Step 1: First, to avoid splintering the pallet wood, focus on the corners, one slat at a time. Place the claw end of the pry bar under the edge of a slat and tap with the hammer to work it under, then start pulling up on the bar. It’s more like jerky tugging than aggressive yanking. You'll probably have to use your foot (or a partner's foot) to steady and hold down the pallet as you pull. Step 2: Once the ends of a slat are loosened, move to the center of the slat. Using the hammer and pry bar method, work up the inner nails. Step 3: When the slat is loosened from end to end, work back and forth along the pallet to pry it off completely. Insert the pry bar carefully into the gaps and apply even pressure. Patience is key here—take your time to avoid splitting the wood. Slow and steady wins the race, allowing you to salvage both the slats and the frame for all sorts of projects. Step 4: Flip the slat over and tap out the old nails.
Handling Pallet Pullers: Tackling Larger Loads
Now, if you're dealing with a pallet bonanza, investing in a pallet puller can be a game-changer. These handy devices make disassembling large quantities much easier, say, if you’re making a pallet accent wall. Just attach the puller to the pallet, give it some muscle, and voila! The pallet comes apart, intact, and ready for its new life. Pro Tip: Have tons of pallets to take apart? Invite your friends and have a pallet-pulling par-tay.
Know Your Pallets: A Brief Wood 101
Understanding different types of wood pallets enhances your creative options. Hardwood pallets, usually made from oak or maple, are robust and great for furniture projects. Softwood pallets, often crafted from pine or cedar, are lightweight and perfect for decorative items.
If possible, opt for heat-treated (HT) pallets over chemically treated ones to ensure safety for indoor use.
Preparing the Reclaimed Pallet Wood
Once you’ve taken apart your pallets, it's time to prepare the reclaimed lumber, no matter what the type. Start by removing any remaining nails or staples and sand rough edges.
For a weathered, rustic look, embrace the imperfections. If you prefer a polished finish, a thorough sanding will do the trick.
We’ve found that a medium grit sandpaper between 60-80 grit is best for pallet wood. Work in the direction of the wood grain. Sanding across the grain leaves scratches, which will be even more obvious if you paint, stain, or varnish afterward.
Where and How To Find Free Pallets
Now that you're stoked about the prospect of reclaiming used wood pallets, you might be wondering where and how to find them for free—without having to order a ton of bricks (on pallets). There are several types of sources where you can score free pallets:
1. Local Businesses
Many local businesses receive goods on pallets and often have a surplus they need to part with. Small retailers, warehouses, and grocery stores are great places to check. Don't be afraid to ask the store manager if they have any pallets they're willing to give away.
Remember those print newspapers people used to have tossed onto their driveways? No? Well, we had a local newspaper place that used to give away loads of pallets, so if you still have one around, that’s another potentially good source.
2. Industrial Areas
Industrial areas and manufacturing plants tend to have a surplus of pallets. Drive around these places and you might find pallets stacked outside businesses, free for the taking. That is, always ask for permission before taking pallets from private properties… just in case.
3. Online Marketplaces
Websites like Craigslist, Facebook Marketplace, and Freecycle are excellent platforms to find free pallets. People often give away pallets they no longer need. Keep an eye on these sites and act quickly when you find listings for free pallets as they’re usually in high demand.
4. Construction Sites
Construction sites frequently receive building materials on pallets, and workers might be willing to part with empty pallets they no longer need. If you’re like me, you can approach the site manager or workers with a sheepish smile and ask if you can take some pallets off their hands—you know, so they’re out of their way and they don’t have to deal with them.
5. Recycling Centers and Dumps
Recycling centers and dumps often have designated areas for wooden pallets. Some centers allow people to take pallets for free. Check the rules and regs of your local recycling center to see if they offer this service.
6. Local Farms and Nurseries
Farms and nurseries receive shipments on pallets. Approach local farmers or nursery owners and ask if they have any available. They might be more than happy to let you take them off their hands.
7. Distribution Centers
Distribution centers for supermarkets and large retailers are another potential source for finding free pallets. Reach out to these centers and inquire about their pallet disposal policies. Sometimes, they have a surplus they’re willing to give away.
Remember, when collecting pallets, it's important to give them a once over. Look for pallets that are clean, dry, and free from any visible damage. Try to avoid pallets that have stains, strong odors, or signs of chemical spills, as they might not be safe for use in your DIY projects.
Reuse Pallets for Creative, Functional DIY Projects
Now that you've mastered the art of pallet reclamation and how to take pallets apart, the possibilities are endless. From rustic photo frames to trendy garden furniture, these salvaged treasures can become anything your imagination desires. Plus, you're not just saving money; you're reducing waste, which is always a good thing.
Check out these 50 creative and functional ideas for unleashing the potential of wooden pallets.
Taking Pallets Apart FAQs
1. What tools do I need to take apart a wooden pallet?
For taking apart a small number of pallets, you need a short pry bar, a hammer, and work gloves to prevent splinters. Eye protection is also a good idea.
2. How can I avoid splintering the wood when taking apart pallets?
To avoid splintering, focus on the corners of each slat, use the claw end of a pry bar to gently lift the slats, and apply even pressure while pulling. Patience is key to preserving the wood intact.
3. What are the benefits of using a pallet puller for disassembling large quantities of pallets?
A pallet puller makes disassembling large quantities of pallets easier and more efficient. It helps to quickly separate the slats from the frame without much manual effort, ideal for large projects like creating a pallet accent wall.
4. Where can I find free wooden pallets for my DIY projects?
You can find free wooden pallets at local businesses, industrial areas, online marketplaces like Craigslist and Facebook Marketplace, construction sites, recycling centers, local farms and nurseries, and distribution centers for supermarkets and large retailers.
5. What should I do to prepare reclaimed pallet wood for reuse?
After taking apart the pallets, remove any remaining nails or staples, and sand the rough edges. Use medium-grit sandpaper (60-80 grit) and work in the direction of the wood grain for the best results, whether you prefer a rustic or polished finish.
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